{"id":3486,"date":"2026-02-02T14:30:50","date_gmt":"2026-02-02T13:30:50","guid":{"rendered":"https:\/\/proxipel.ch\/sawmill-turn-your-sawdust-into-pellets-on-site\/"},"modified":"2026-07-14T19:04:51","modified_gmt":"2026-07-14T17:04:51","slug":"sawmill-turn-your-sawdust-into-pellets-on-site","status":"publish","type":"post","link":"https:\/\/proxipel.ch\/en\/sawmill-turn-your-sawdust-into-pellets-on-site\/","title":{"rendered":"Sawmill: Turn Your Sawdust into Pellets On-Site"},"content":{"rendered":"<p><img decoding=\"async\" class=\"alignnone size-full wp-image-2401\" src=\"https:\/\/proxipel.ch\/wp-content\/uploads\/2026\/02\/pellets-de-sciures-1.webp\" alt=\"Conversion of sawmill by-products into pellets\" width=\"1536\" height=\"1024\" srcset=\"https:\/\/proxipel.ch\/wp-content\/uploads\/2026\/02\/pellets-de-sciures-1.webp 1536w, https:\/\/proxipel.ch\/wp-content\/uploads\/2026\/02\/pellets-de-sciures-1-1280x853.webp 1280w, https:\/\/proxipel.ch\/wp-content\/uploads\/2026\/02\/pellets-de-sciures-1-980x653.webp 980w, https:\/\/proxipel.ch\/wp-content\/uploads\/2026\/02\/pellets-de-sciures-1-480x320.webp 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) and (max-width: 980px) 980px, (min-width: 981px) and (max-width: 1280px) 1280px, (min-width: 1281px) 1536px, 100vw\" \/><\/p>\n<h2><strong>Sawmill: What if you could turn your sawdust into pellets without investing in a stationary plant?<\/strong><\/h2>\n<p>Every day, your sawmill generates large volumes of sawmill byproducts (PCS): nearly 50% of the wood that enters your sawmill ends up as sawdust, wood chips, offcuts, and so on\u2026<\/p>\n<p>In the best-case scenario, these PCS are valued at:<\/p>\n<ul>\n<li>Internally, in biomass boilers used to dry sawn lumber;<\/li>\n<li>For external use, as wood for pulping or as fuel wood.<\/li>\n<\/ul>\n<p>For some, these byproducts are simply not valued: they are given to farmers, landscapers, winemakers, or shredders so they can be disposed of at a lower cost.<\/p>\n<p>When by-products are sold externally, the sawmill faces significant price volatility due to seasonality and fluctuations in inventory, making it difficult to predict the facility\u2019s financial performance. The sawmill becomes dependent on these external markets. <\/p>\n<p>From a logistical standpoint, managing PCS involves costs related to transportation, handling, and dumpster rotation, not to mention the storage constraints posed by these low-density, bulky materials, which take up a lot of space and require special arrangements.<\/p>\n<p><a href=\"https:\/\/proxipel.ch\/en\/mobile-technology-and-on-site-service-a-proxipel-innovation\/\"><span style=\"color: #99cc00;\"><strong>Proxipel<\/strong><\/span> <span style=\"color: #99cc00;\">and its mobile<\/span><\/a> granulation technology offer you a solution.<\/p>\n<p>Proxipel has developed <strong>PROXIFLEX<\/strong>, a mobile plant that <a href=\"https:\/\/proxipel.ch\/en\/proxiflex\/\">converts sawmill byproducts into pellets<\/a>. The entire process\u2014grinding, drying, and pelletizing\u2014has been integrated onto a semi-trailer, making it possible to recycle by-products (sawdust, wood chips, and fine particles) directly on-site. <\/p>\n<hr>\n<h3><strong>Why turn your sawmill by-products into pellets?<\/strong><\/h3>\n<p>Turning your wood waste into pellets addresses three specific challenges:<\/p>\n<ul>\n<li>Economic: Make better use of existing resources and reduce dependence on external markets.<\/li>\n<li>Logistics: Reduce volumes, simplify storage, and minimize handling and inventory turnover.<\/li>\n<li>Purpose: to stabilize moisture content, homogenize the product, and facilitate its various uses (energy, bedding, etc.).<\/li>\n<\/ul>\n<hr>\n<h3><strong>PROXIFLEX: Produce pellets on-site from your byproducts<\/strong><\/h3>\n<p><a href=\"https:\/\/proxipel.ch\/en\/proxiflex\/\"><span style=\"color: #99cc00;\">PROXIFLEX<\/span><\/a> allows you to convert your wood by-products into pellets that comply with the current ISO 17225 standard. This standardized product reduces your storage volume (it takes about 7 m\u00b3 of sawdust to produce 1 metric ton of pellets) and significantly lowers logistics costs. <\/p>\n<p>Versatile, the PROXIFLEX can process all your wood by-products with a maximum particle size of 50 mm, including freshly sawn material: the built-in dryer can handle material with up to 50% moisture content.<\/p>\n<p>Eligible Related Subjects (Accepted Subjects)<\/p>\n<ul>\n<li>Wood species: softwoods and\/or hardwoods<\/li>\n<li>Dry and\/or wet sawdust<\/li>\n<li>Wood chips<\/li>\n<li>Forestry chips<\/li>\n<li>Fines<\/li>\n<li>Offcuts and scraps, pre-shredded if the particle size exceeds 50 mm<\/li>\n<\/ul>\n<hr>\n<h3><strong>A flexible model: no investment, no permanent factory<\/strong><\/h3>\n<p><a href=\"https:\/\/proxipel.ch\/en\/unit-rental\/\">PROXIPEL offers an on-demand rental service<\/a>. Billed on a daily basis, we provide a PROXIFLEX mobile plant along with a qualified operator and the necessary supplies. <\/p>\n<p>Our mobile plant takes up relatively little space\u2014about the size of a semi-trailer. Furthermore, its presence is only temporary: the plant arrives, does its work, and leaves. There is no permanent footprint on your site.  <\/p>\n<p>PROXIPEL&#8217;s rental service allows you to transform your waste materials at a fixed, predictable price, with no upfront investment. You can use the service periodically, depending on the availability of your materials. <\/p>\n<p><img decoding=\"async\" class=\"alignnone wp-image-2653\" src=\"https:\/\/proxipel.ch\/wp-content\/uploads\/2026\/02\/etude-de-cas-sciure_2.jpg\" alt=\"Conversion of sawdust into pellets\" width=\"1031\" height=\"573\" srcset=\"https:\/\/proxipel.ch\/wp-content\/uploads\/2026\/02\/etude-de-cas-sciure_2-980x545.jpg 980w, https:\/\/proxipel.ch\/wp-content\/uploads\/2026\/02\/etude-de-cas-sciure_2-480x267.jpg 480w\" sizes=\"(min-width: 0px) and (max-width: 480px) 480px, (min-width: 481px) and (max-width: 980px) 980px, (min-width: 981px) 1031px, 100vw\" \/><\/p>\n<hr>\n<h3><strong>Market Opportunities: What Are the Pellets Produced at the Sawmill Used For?<\/strong><\/h3>\n<p>The pellets we produce for you can be used directly for your own consumption or resold. Depending on the type of raw material processed, you will generally obtain pellets of <a href=\"https:\/\/proxipel.ch\/en\/granule-selection-and-characteristics\/\"><span style=\"color: #99cc00;\"><strong>Class A1<\/strong> or <strong>A2<\/strong><\/span><\/a><span style=\"color: #99cc00;\">.<\/span> Only a <a href=\"https:\/\/proxipel.ch\/en\/full-support-for-your-project\/\">pellet characterization study<\/a> can confirm this. <\/p>\n<p>Possible markets for your pellets<\/p>\n<ul>\n<li>Direct sales from your \u201cshowroom\u201d to your individual and business customers<\/li>\n<li>Residential market: for pellet stoves, which are very common in Switzerland, France, and Belgium<\/li>\n<li>Local Governments: Many municipalities use wood pellets in boilers to heat their public buildings (schools, city halls, municipal swimming pools, nursing homes, etc.). There are surely some in your area. <\/li>\n<li>Animal bedding: Horse breeding farms and other equestrian centers are significant users of pellets.<\/li>\n<\/ul>\n<hr>\n<h3><strong>Reducing the carbon footprint and strengthening local ties<\/strong><\/h3>\n<p>Beyond immediate profitability, adopting the Proxipel solution transforms your sawmill\u2019s environmental profile. In a market that is increasingly sensitive to product origin, this serves as a concrete marketing tool. <\/p>\n<p>Short Supply Chain: From Log to Pellet<\/p>\n<p>Traditionally, sawmill by-products are transported by truck for tens or even hundreds of kilometers to a pellet plant, before sometimes returning to the same region to be used, or even to the original sawmill to be resold.<\/p>\n<p>With Proxipel, the transport of raw materials is reduced to zero. Processing takes place at the source. You become a producer of energy that has traveled very little.  <\/p>\n<p>Carbon Footprint: Optimizing Logistics and Densification<\/p>\n<p>The logistics of transporting sawdust are inherently inefficient: a lot of empty space and water are transported along with it.<\/p>\n<ul>\n<li>On-site densification: By converting moist, loose sawdust into dense, dry pellets on site, you can reduce the number of truck trips needed to transport the same amount of energy by a factor of 5 to 6.<\/li>\n<li>Energy efficiency: The technology used by Proxipel is designed to optimize energy consumption during the drying and pressing processes, ensuring that the pellets have a lower carbon footprint than those produced in a factory (21 gCO\u2082\/kWh vs. 38 gCO\u2082\/kWh).<\/li>\n<\/ul>\n<p>Local roots: a concrete selling point<\/p>\n<p>Producing pellets at your facility means offering your customers\u2014both residential and commercial\u2014a \u201c100% local\u201d fuel.<\/p>\n<p>Use this as a selling point: \u201cThe wood was harvested from our forests, sawed in our workshops, and turned into pellets in our yard.\u201d<\/p>\n<p>Become a key player in the circular economy: you\u2019ll show that nothing goes to waste. What was once seen as bulky waste becomes a valuable resource that you manage from start to finish. <\/p>\n<p>By choosing Proxipel\u2019s mobile pelletizing unit, you\u2019re demonstrating that your sawmill is innovating to conserve your region\u2019s resources while minimizing the environmental impact of road transport.<\/p>\n<hr>\n<h3><strong>How does it work on your website?<\/strong><\/h3>\n<p>Our mobile plant is fully integrated onto a semi-trailer. It is transported to the storage location of your materials. Setup is quick:  <\/p>\n<ul>\n<li>Setup and preparation: about one hour<\/li>\n<li>Processing: The unit is self-contained thanks to its diesel generator, but it can also be \u201cplugged in\u201d if you have a 260 kVA three-phase industrial power connection (reduced rental rate). Productivity averages 1 metric ton per hour. This depends on the type of material and its moisture content.  <\/li>\n<li>Blow-out discharge of pellets: Upon exiting the machine, the pellets can be blown into a big bag, a dump bin, a silo, or any other container of your choice.<\/li>\n<\/ul>\n<p><strong>Course Prerequisites and Logistical Requirements (to be planned)<\/strong><\/p>\n<ul>\n<li>A stock of by-products with a maximum particle size of 50 mm and a maximum moisture content of 50%. Arrange for pre-shredding of your wood scraps or offcuts that exceed this particle size. You may have several types of wood by-products (such as sawdust and wood chips); they will be processed one after the other.  <\/li>\n<li>Enough inventory to ensure 5 consecutive days of pellet production, or approximately 50 metric tons.<\/li>\n<li>Materials free of foreign objects (stones, metals, plastics, etc.).<\/li>\n<li>A location that is sufficiently flat and stable to set up the trailer (dimensions when set up: 16 \u00d7 5 m).<\/li>\n<li>A feeder is available to supply the inlet hopper.<\/li>\n<li>A water supply with a hose.<\/li>\n<li>A storage area for your pellets, protected from moisture.<\/li>\n<\/ul>\n<hr>\n<h3><strong>Ready to turn your waste into pellets and take back control of your waste management?<\/strong> <span style=\"color: #99cc00;\"><a style=\"color: #99cc00;\" href=\"https:\/\/proxipel.ch\/en\/contact\/\">Contact Proxipel<\/a><\/span> for an assessment of your byproduct resources<\/h3>\n","protected":false},"excerpt":{"rendered":"<p>Sawmill: What if you could turn your sawdust into pellets without investing in a stationary plant? Every day, your sawmill generates large volumes of sawmill byproducts (PCS): nearly 50% of the wood that enters your sawmill ends up as sawdust, wood chips, offcuts, and so on\u2026 In the best-case scenario, these PCS are valued at: [&hellip;]<\/p>\n","protected":false},"author":6,"featured_media":2402,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"","_et_pb_old_content":"","_et_gb_content_width":"","inline_featured_image":false,"footnotes":""},"categories":[45],"tags":[],"class_list":["post-3486","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Sawmill: Turn Your Sawdust into Pellets On-Site - Proxipel<\/title>\n<meta name=\"description\" content=\"Turn your sawmill by-products into pellets on-site with Proxipel, a mobile unit that combines grinding, drying, and pelletizing\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/proxipel.ch\/en\/sawmill-turn-your-sawdust-into-pellets-on-site\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Sawmill: Turn Your Sawdust into Pellets On-Site - 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